FAQ

General Questions:

What is a back bolt fixture plate?

A back bolt fixture plate is a CNC workholding system where the workpiece is secured from the bottom using screws that thread directly into the excess stock material surrounding the part. This is different from traditional methods that use top-side clamps, which can obstruct toolpaths.

By holding the part from underneath within its own "picture frame" of scrap material, this system provides completely unobstructed access to the top and all four sides of the workpiece. This makes it ideal for reducing the number of setups needed to finish a complex part.

What are the advantages of using a back bolt fixture plate?

Advantages of using a back bolt fixture plate include:

  • Excess stock becomes the fixture itself.
  • Uniform clamping force prevents warping, especially in thin parts.
  • Thin-floor parts are not squeezed or bowed by vise pressure.
  • Allows for more aggressive machining.
  • Reduces the need for soft jaws. (custom vise jaws machined for a specific part.)
  • Enables quicker machine setups.
  • Ideal for short-run parts.
  • Eliminates the need for complicated fixtures on short-run parts.
  • Holds thin and odd-shaped parts without special fixturing.
  • Grid size is 1/4 inch apart.
  • Tab sizes are small and easily removed.
  • Can be clamped in a vise at 90 degrees for side features.
  • Requires less material than bolt-down style fixture plates.
  • Simplifies programming.

How does a back bolt fixture plate differ from traditional workholding methods?

Key Difference:

A back bolt fixture plate secures the workpiece from the bottom using screws, while traditional methods typically apply clamps or bolts from the top.

Advantages of this Difference:

  • Greater Accessibility: Bottom-up clamping provides unobstructed access to the top and sides of the workpiece, facilitating easier machining and setup.
  • More Uniform Clamping Force: Distributes clamping pressure evenly, minimizing workpiece distortion or bowing, especially with thin or delicate parts.
  • Reduced Interference: Eliminate the need for top-mounted clamps or bolts, preventing potential collisions with cutting tools and improving machining safety. Additionally, the back bolt fixture plate system ensures uninterrupted machining without the need to stop and adjust or remove clamps during the process.

In essence, a back bolt fixture plate offers a more accessible, secure, and interference-free workholding solution compared to traditional methods.

What materials can I machine using a back bolt fixture plate?

Back bolt fixture plates are ideal for machining non-ferrous materials such as aluminum, brass, plastics, and other softer metals.

Why are there not precision counterbores at every hole location?

This is done to minimize the possibility of the part being loaded incorrectly onto the back bolt fixture plate. If the part locating posts are not sliding into the locating counterbores, the operator is attempting to load the part incorrectly. 

Why is there a radius on one side of the back bolt fixture plate?

This radius serves as a clocking mark, providing a quick visual check for two purposes:

  1. Part Alignment: When loading the part onto the fixture plate, the clocking mark on the part should align with the clocking mark on the fixture plate. If they are not aligned, the part is loaded incorrectly.
  2. Fixture Orientation: The clocking mark should be positioned on the left-hand side when the fixture is loaded into the vise. This ensures consistent and correct orientation for machining operations.

Why is the grid pattern so small?

The .250 grid pattern on the fixture plate was chosen primarily for two reasons:

  • More Hold-Down Locations: The smaller grid pattern provides a greater number of options for placing hold-down bolts. This flexibility is especially useful for complex or irregularly shaped parts, as it allows for optimal positioning of the bolts to securely hold the workpiece during machining.
  • Reduced Material Usage: Compared to a conventional plate with larger, .500 hold-down holes, the .250 grid pattern uses less material. This translates to cost savings and a more efficient use of resources.

In essence, the smaller grid pattern offers a balance of flexibility, efficiency, and cost-effectiveness, making it a key feature of the back bolt fixture plate design.

Is there a warranty on the fixture plate?

Yes, all McChine Back Bolt Fixture Plates are backed by our Limited Lifetime Warranty.

We stand behind the quality and precision of our products. This warranty covers any defects in materials and workmanship, such as dimensional inaccuracies, incorrect hole patterns, or other flaws from the manufacturing process.

What's Not Covered

The warranty does not cover issues arising from normal wear and tear, misuse, or accidents. This includes:

  • Scratches, dings, or cosmetic blemishes from regular use.
  • Damage from tool crashes or dropping the fixture.
  • Stripped threads caused by over-torquing bolts.
  • Modifications or alterations made to the plate.

If you believe your product has a manufacturing defect, please contact us with your order information and a description of the issue, and we will be happy to help.

Are the bolts and locating pins included with the fixture plate?

Yes, every Back Bolt Fixture Plate includes a complimentary 10-pack of our 8-32 Back Bolt Assemblies to get you started on your first project.

The locating posts are a feature that you machine directly into your own stock material as part of the standard workflow.

Additional 10-packs of Back Bolt Assemblies are available for purchase, ideal for large workpieces requiring numerous hold-down locations or simply to have spares on hand.

Setup and Use

How do I set up a back bolt fixture plate for machining?

Check out this link Back Bolt Fixture Plate Work Flow for more details.

What is the "picture frame method" and how does it work?

The "picture frame" or “window framing” method is a machining technique that uses the excess stock to hold the part instead of using dedicated tooling to hold the part for machining. 

Check out this link What is Picture Framing in CNC Machining? for more details.

Can I use a back bolt fixture plate with my existing vise?

Yes, the fixture can be used on any vise that will accommodate the width of the fixture plate you purchase. It can work with SWM modular vises as well.

Use parallels as needed to ensure the top of the back bolt fixture plate remains above the vise jaws. The back bolt fixture plate must be set in a vise with a minimum depth of .625" to utilize the .1875" stop pin for positioning against the solid jaw.

Caution: The back bolt fixture plate cannot be held in a vise with less than .375 depth holding on. This is because there is a pocket on the backside. If the plate is not gripped on a point deeper than the pocket depth, the back bolt fixture plate will be damaged. The back bolt fixture plate location will not be repeatable, as the pocket wall will not always collapse the same amount.

What is the recommended torque for the 8-32 hold-down bolts?

For standard materials like aluminum and brass, we recommend a tightening torque of 14 inch-pounds (in-lbs).

If you don't have a torque wrench, a good rule of thumb is to tighten the screws by feel, about a quarter-turn past hand-tight. This provides a secure hold without risking damage to the threads.

⚠️ Important Note for Plastics

When threading into plastic parts, do not torque to 14 in-lbs, as you will strip the threads.

Instead, tighten the screws just enough to feel the workpiece pull down flat against the nesting surface. Over-tightening is not necessary and will damage the part.

Can the fixture plate be resurfaced if it gets damaged?

No, the fixture plate cannot be resurfaced by milling the top face.

Resurfacing would remove critical material, causing the 8-32 back bolts to protrude higher than their designed 0.100" height. This would create a serious risk of a tool crash, potentially damaging your cutter.

What to Do for Minor Damage

If the plate is accidentally dropped or dinged, creating a high spot (an area that stands proud), we recommend carefully using a flat file to knock the high spot down until it is flush with the rest of the surface. This ensures your workpieces will continue to sit perfectly flat.

How to Prevent Damage

When the "Picture Framing" workflow is used correctly, your cutter should never touch the fixture plate. The final profiling pass is designed to cut slightly below the bottom of your part but remain well above the fixture plate, preventing the accidental milling damage that can occur with other workholding methods.

My part is vibrating during machining. What could be the cause?

Vibration or chatter can sometimes occur, especially on thin parts or sections that are not well-supported by hold-down bolts. An effective and non-permanent solution is to use hot glue to dampen these vibrations by providing extra support.

How to Apply Hot Glue

The design of the fixture plate, with its grid of through-holes, makes this process simple.

  1. Mount your workpiece to the fixture plate as you normally would.
  2. Carefully turn the fixture plate upside down and rest it directly on the flat surface of your raw stock.
  3. Using the through-holes as access points, inject hot glue into the 0.150" gap between the bottom of your part and the top of the fixture plate. Apply glue in several locations under the poorly supported areas.
  4. Allow the glue to cool and fully solidify before machining. This typically takes only 3 to 5 minutes, as the aluminum plate and stock act as a heat sink, causing the glue to firm up quickly.

Easy Cleanup

Hot glue is ideal for this because it does not stick to aluminum, whether it's the fixture plate or your workpiece. After machining, the solidified glue can be effortlessly peeled away from both the part and the plate, leaving no residue.

Compatibility

What sizes are available for the back bolt fixture plate?

We offer two convenient sizes:

  • 4”x8” (actual dimensions: 0.95” x 3.95” x 7.75”)*
  • 6”x12” (actual dimensions: 0.95” x 5.95” x 11.25”)*

Do you offer metric versions of the fixture plate?

No, not at this time. 

Reason:

Our initial target market is the USA, where most bar stock is supplied in increments of 0.25 inches. Our fixture plates are designed to align with this standard. The hold-down holes are typically located 0.125 inches from the edge of the stock to accommodate this. Therefore, even if the part being machined has metric dimensions, the stock itself is likely to be in inches.

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